Automatic Traying System
Call or send an e-mail to:
+49 172 8242935
+49 821 5671558
Synchronous data transfer with each mail piece from the inserter to the PBSplus. Interfaces available to all current inserting systems.
Integrated diverter for mail pieces
in case of error.
Able to meet the requirements of various postal service providers: Simple »flap up / flap down« function – easily adjustable by the operator.
New secure envelope transport for high cycle speeds. Easy to maintain with good visibility for the operator.
Integrated buffer and short tray exchange times, reduce the number of reprints. Impact on the inserter cycle speed is reduced to a minimum.
Proven control concept with simplified operation.
Additional analysis tools for service engineers.
Compact filling station with diverter, the PBSplus High Performance comes with a second filling station in tandem operation for small groups at high speed.
Optional module for sliding, pressing or gluing a label onto the tray. A variety of options are available for tray logistics and container handling.
The range starts with the PBSplus Efficient, a cost-effective, entry-level model with a cycle speed up to 18.000 envelopes/hour.
The mid-size model covers many customer requirements. The PBSplus Pro comes with an extended Autoloader (up to 40 trays), a cycle speed up to 26.000 envelopes/hour and an extended output conveyor.
The flagship model is additionally equipped with a second filling station operating in a so-called »tandem mode«. This realises the combination of high speed processing with the ability to run small groups of envelopes with the shortest tray changing times.
The modular concept of the PBSplus enables upgrading at any time.
Elimination of today’s intensive manual handling at the output of the inserter allows greater focus from the operator
on the productivity. This results in: timely re-loading of envelopes and inserts, optimisation of the cycle speed,
elimination of long machine stops, increased net output of the inserters.
Full colour print production on the roll is changing / simplifying the output process. Multi-channel document processing
and selective enclosures are often incorporated into the main document stream. (2-up, 12 inch forms from the roll).
Processing the output of the inserter with Automatic Envelope Traying makes a reduction of manpower realistic.
Due to the liberalisation of the European postal market, different postal organisations started providing
postage discounts for pre-sorted mail in labelled trays. (Different per country/postal organisation)
The Autotrayer improves the ergonomics for operators, by eliminating heavy lifting.
The Autotrayer is equipped with an Autoloader for up to 20 empty trays (optionally up to 40 trays) combined
with an extended output conveyor. This way the system can run unattended for a relatively long period of time.
The combination of the integrated high-speed buffer and the short tray-exchange time eliminates diverting
mail pieces during a tray-exchange. Influences on the inserter cycle-speed are reduced to a minimum.
The modular design of the PBSplus opens up the possibilities for upgrading the PBSplus Efficient and
PBSplus Pro in the field.
The heavy-duty design of the PBSplus allows for a low maintenance frequency being every 20 million envelopes
or once a year. This industrial quality product is designed for high volumes and a long life span.
The liberalisation of the postal market allows customers to change their postal service provider or to introduce a
second provider, saving postage. The providers often have different delivery requirements, one of the differences
being the requirement to deliver the envelopes in the tray with flap down or flap up. The PBSplus is easy adjustable
to allow you to switch to the required orientation.
Finished mail pieces are securely transferred from the inserter to the Autotrayer.
Envelopes handed over to the Autotrayer without the required information are bypassed to the divert bin.
The envelopes are up righted with either the flap down or flap up and fed through the buffer into the filling station.
A group is complete when the last mail piece of the group arrives at the filling station or when the fillingstation has reached the maximum group size.
The filling station opens the gate and the completed group is lowered into the mail tray.
The full tray is pushed out of the filling station and a new, empty tray moves into position.
During the filling cycle, the next waiting group of mailpieces are accumulated in the high capacity buffer.
Directly after the filling station has closed the gate, the accumulation of the next group starts.
This takes place without slowing or stopping.
A label can be printed and attached to the tray (optional).
Cycle-speed up to 30.000
Simple switch from flap down to flap up orientation
Autoloader with capacity up to 20 trays (optionally up to 40 trays)
Processes all known European postal trays
Short exchange times between trays
Heavy-duty design; a robust, industrial quality product
Low maintenance frequency, only 20 million envelopes or once a year
Small footprint, 2,4 x 4,25 m
Can be retrofitted to existing inserters
Automatic label printing/attachingaccording to the postal regulations
Extended capacity for empty trays
(20 to 40, PBSplus Efficient only)
Advanced output capacity for full trays
Logistical solutions for postal trays including unloading and re-loading the trolleys
Camera control for output inspection
Mail piece tracking (On request)
C6 and C6/5, C5 up to B5
up to 30,000 envelopes/h
up to 8 mm
640 – 1020 mm
400 V /16 A / 50 Hz